Engineered Protection. Delivered with Integrity. ISO 14001:2015 Certified | Sustainable by Design
benz packaging

The Threat of Flatbed Transit & Seasonal Attrition

Manufacturing tractors, excavators, and mining equipment is a heavily industrialized process utilizing massive tonnages of carbon steel. Moving a 16-wheel harvester across the North Sea on an open-deck freighter natively exposes the cab electronics, hydraulic cylinder rams, and exposed drivelines to pure airborne hydrochloric salt-fog instantly accelerating deep pitting. BENZ Packaging engineers outdoor-resistant, monolithic Volatile Corrosion Inhibitor (VCI) systems capable of sealing an entire tractor on the train flatbed.

50% - Increase in UV Radiation Breakdown compared to standard plastics
25+ - Square Meters of contiguous Shrink Film per machine footprint
10M - Cubic Inches filled automatically by aggressive VCI Aerosols

Specific Protections for Agricultural Sub-Assemblies

You cannot easily bag a massive John Deere harvester entirely in one step. BENZ engineers provide a segmented preservation approach utilizing localized VCI deployment.

Hydraulic Cylinder Rams: Exposed, highly polished hydraulic chrome rams rust extremely rapidly when lashed to open-air flatbed rails. If retracted with microscopic pits, the ram will instantly shred the internal O-ring seal, causing a massive fluid blowout. We strictly deploy Rust Preventive Oils and Stretch VCI Wraps explicitly designed to bond over the chrome finish, keeping it factory-new.
Export Container Loading (CKD): Shipping Completely Knocked Down (CKD) tractors requires stuffing massive cast-iron axles into sea containers. We line the entire floor and roof of the 40-foot container with Heavy-Duty Desiccant Blankets that absorb the devastating daily cycle of "Container Rain" generated over a 30-day ocean voyage into Brazil.
Enclosed Operator Cabs: Modern farm tractors feature incredibly advanced GPS guidance systems and digital dash displays. To prevent humidity and fungus from attacking the internal circuitry and leather seats, we place high-capacity VpCI Formulated Breathable Pouches inside the cab before sealing the doors shut.
Monolithic UV Shrink Wrapping: For long-term yard storage under the glaring summer sun, standard blue-tarps rip and melt into the paintwork. We utilize huge rolls of 10-Mil UV-Stabilized VCI Intercept Shrink Film. Utilizing industrial propane heat guns, the film tightly shrinks conforming to the exact shape of the machine, deflecting hurricane winds while pumping anti-rust vapor against the engine.

Frequently Asked Agricultural Equipment Packaging Questions

What does VCI stand for and exactly how does it stop farm equipment from rusting? +
VCI stands for Volatile Corrosion Inhibitor. The plastic barrier (or the paper wrap) is impregnated with proprietary chemical salts. Once wrapped tightly around a tractor or cast-iron engine block, the salts sublimate (turn directly from a solid into a vapor). This protective gas expands everywhere inside the package, forming a microscopic 1-molecule thick shield directly on the surface of the steel, permanently blocking airborne moisture and oxygen from initiating the galvanic oxidation process.
How do you prevent 'Container Rain' from raining rust down onto exported machinery components? +
"Container Rain" occurs when a massive steel intermodal shipping container travels from a hot, humid Asian port into the freezing North Atlantic ocean. The massive temperature swing causes massive condensation droplets to literally rain down from the shipping crate's ceiling onto the iron cargo below. BENZ Packaging stops this entirely by hanging immense, highly absorbent Calcium Chloride Desiccant Blankets from the ceiling hooks inside the container, aggressively eating the rogue humidity before it condenses.
Why is standard tarping dangerous for heavy machinery transported on open flatbed railcars? +
Basic tarps are held down strictly by ropes and bungee cords. When a train travels across the plains at 50 mph, the air violently catches inside the loose tarp like a parachute. This causes severe "wind-whipping". The rough woven material brutally slaps against the brand-new tractor thousands of times per hour, severely scratching the high-gloss paint down to the bare metal. BENZ strictly recommends Heat Shrink VCI Film which pulls drum-tight against the metal, eliminating all friction and chafing completely.
benz packaging solutions
Inquire Now

BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

benz packaging solutions