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Heavy Machinery Packaging

Generator & DG Set
Packaging & Export Crating

A diesel generating set joins an engine, an alternator, a radiator and a control panel on one skid, and the alternator windings are the first thing a humid voyage attacks. A genset that lands with damp windings fails its insulation-resistance test and cannot be energised until it is dried out, costing weeks at destination. BENZ Packaging preserves and crates generators, alternators and complete DG sets on site, sealed against marine humidity and certified for export to 100+ countries.

All Machine Types →
ISO 9001·ISPM-15·MIL-STD-2073·MIL-PRF-3420H VCI·MIL-D-3464E Desiccant·100+ Countries
The Challenge

The Alternator Windings Decide Whether the Set Runs on Arrival

On a DG set the most expensive thing to get wrong is the alternator. Its windings and insulation absorb moisture over a humid sea voyage, and a generator that arrives damp fails its insulation-resistance (megger) test and cannot be safely energised until the windings are dried out, a process that can hold up commissioning for weeks. The engine has its own exposures: bare cylinder bores and machined faces flash-rust through the open intake and exhaust, and fluids left in the system weep and corrode. The radiator is a thin-finned core that bends and corrodes, and the control panel, AVR and breakers are moisture- and vibration-sensitive electronics.

BENZ protects the set as a system rather than wrapping a box. The alternator is sealed with desiccant and VCI so the windings ride below roughly 60% relative humidity and arrive dry enough to test and energise without drying out; the engine internals are preserved through the intake and exhaust and fluids drained to transport-safe levels; the radiator is shielded; and the panel is barrier-wrapped. The complete set is secured to its base frame on its true load path and either close-wrapped for full-container shipping or crated on heat-treated, fumigated timber for break-bulk, with the rated lifting points verified.

What We Protect on a Generator Set

Engine, alternator, cooling and control systems are each preserved individually.

Alternator Windings & AVR
Windings and insulation sealed with desiccant and VCI so they ride dry and pass the insulation-resistance test at destination; the AVR protected against moisture.
Engine Internals
Cylinder bores and machined faces preserved through the intake and exhaust with VCI; openings capped against debris and moisture.
Fluids & Fuel System
Coolant, oil and fuel drained to transport-safe levels; lines and the fuel system sealed against weeping and contamination.
Radiator & Cooling Core
Thin-finned radiator core shielded against impact and kept dry to prevent fin damage and corrosion.
Control Panel, AVR & Breakers
Control panel, breakers and instrumentation barrier-wrapped with desiccant and braced against vibration.
Base Frame, Batteries & Canopy
Set secured to its base frame on the true load path; batteries handled per regulation; acoustic canopy panels protected and labelled.

Generator Pre-Shipment Checklist

What a BENZ team completes and records before a DG set is sealed and crated.

  • Photograph the set, record rating, alternator and engine serials
  • Drain coolant, oil and fuel to transport-safe levels
  • Seal the alternator with desiccant and VCI to keep windings below ~60% RH
  • Preserve engine internals with VCI through intake and exhaust; cap openings
  • Shield the radiator core; barrier-wrap the panel and AVR with desiccant
  • Fit a humidity indicator inside the sealed barrier
  • Handle batteries per dangerous-goods regulation; secure or remove as required
  • Close-wrap for FCL or bolt to a heat-treated, ISPM-15 base frame for break-bulk

How We Package a Generator Set for Export

On site at your works, by a BENZ team with all tooling, preservation materials and lifting equipment.

01

Survey & Fluid Draining

Weight and centre-of-gravity assessment, documentation, and draining of coolant, oil and fuel to transport-safe levels.

02

Alternator & Engine Preservation

Alternator sealed with desiccant and VCI to hold the windings dry; engine internals preserved with VCI (MIL-PRF-3420H) through intake and exhaust.

03

Capping, Panel & Radiator Protection

Openings capped, control panel and AVR barrier-wrapped with desiccant, and the radiator core shielded.

04

Barrier Bagging & Desiccant

Set sealed in an aluminium or polythene barrier with MIL-D-3464E desiccant and a humidity indicator for sea transit.

05

FCL Wrapping or Seaworthy Crating

Close-wrapped for full-container shipping, or bolted to its base frame and crated on heat-treated, ISPM-15-stamped timber for break-bulk, with rated lift points.

06

Loading, Documentation & Support

Container lashing, packing list and heat-treatment certificate, plus commissioning guidance, including the insulation-resistance check, at destination.

Standards Behind Every Generator Shipment

StandardRelevance to generator packaging
ISPM-15Heat-treated, stamped timber clears the crated DG set through customs without quarantine.
MIL-STD-2073Methods of preservation and packing: the benchmark for engine and alternator assemblies on long transits.
MIL-PRF-3420HVCI performance: protects engine internals, machined faces and alternator components.
MIL-D-3464EDesiccant performance: keeps the alternator windings and panel dry so the set energises at destination.
ISO 9001 & ISO 14001Quality and environmental certification across all BENZ facilities.

Shipping a Generator or DG Set? Let Us Specify the Protection

Send the genset rating, weight and destination, and our engineers will specify the preservation and crating programme and arrange a free on-site survey.

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

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