benz packaging
Export-Grade Industrial Packaging

Heavy Machinery Packaging
& Export Crating

From a 500 kg CNC lathe to a 120-ton transformer, BENZ Packaging protects the world's heaviest and most valuable machinery in transit. On-site disassembly, VCI corrosion preservation, ISPM-15 seaworthy crating and full containerisation, delivered by engineers who have packed every machine class for export to 100+ countries since 1984.

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ISO 9001· ISO 14001· ISPM-15· MIL-STD-2073· MIL-PRF-3420H· MIL-D-3464E· RoHS & REACH· 300+ OEM Approvals
The Challenge

Why Heavy Machinery Fails in Transit

A capital machine that runs flawlessly on your shop floor can arrive overseas seized, rusted or misaligned for reasons that have nothing to do with how it was built. The failure vectors are always the same three: corrosion, mechanical shock, and non-compliance. A 40-foot container crossing the equatorial Pacific or the Gulf of Aden cycles through condensation events that repeatedly drive the relative humidity around bare steel above 80% across a six-week voyage, enough to bloom red rust on precision-ground slideways and spindles within days. Road and sea handling then subject the same machine to repeated shock and vibration that shears unbraced castings, cracks gearboxes and knocks spindles out of alignment.

Compliance is the third and most overlooked failure. Any solid-wood crate entering a signatory country must carry a valid ISPM-15 heat-treatment stamp, or the entire consignment can be quarantined, fumigated at the port, re-exported or destroyed, turning a packaging shortcut into a five-figure demurrage bill. BENZ Packaging engineers against all three vectors with a single coordinated system: VCI vapour-phase corrosion inhibition, vacuum aluminium-barrier preservation, calculated cushioning and bracing, and heat-treated seaworthy crating built to the machine rather than to a template.

Packaging by Machine Type

Every machine class has a distinct centre of gravity, vulnerability and disassembly logic. Select your machine for the dedicated engineering approach, materials specification and export checklist.

CNC Machine Packaging
Spindle locking, axis bracing and slideway VCI for vertical and horizontal machining centres.
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Lathe Machine Packaging
Bed-way preservation, headstock support and tailstock immobilisation for CNC and conventional lathes.
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Milling Machine Packaging
Table clamping, knee bracing and arbor protection for VMC, bed and universal mills.
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Press Machine Packaging
Hydraulic and mechanical presses, with ram locking, bolster support and tonnage-rated skidding.
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Injection Moulding Machine
Tie-bar, platen and barrel protection for horizontal and vertical moulding machines.
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Transformer Packaging
Bushing crating, nitrogen and oil-state handling and VCI for power and distribution transformers.
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Turbine Packaging
Blade preservation, rotor support and sealed barrier bagging for steam and gas turbines.
Coming soon
Boiler Packaging
Internal desiccant mothballing, nozzle sealing and heavy-frame crating for industrial boilers.
Coming soon
Compressor Packaging
Reciprocating and screw compressors, with anti-vibration mounting and VCI of internals.
Coming soon
Generator and DG Set
Canopy bracing, alternator preservation and skid-mounted crating for diesel generator sets.
Coming soon
MRI and Medical Machine
Shock-monitored, humidity-controlled packaging for MRI, CT and precision medical equipment.
Coming soon
Printing Machine Packaging
Cylinder locking and frame bracing for offset, flexo and heavy web printing presses.
Coming soon
Production Line Relocation
Full line shifting, with sequenced disassembly, labelling, packing and reinstallation support.
Coming soon
Conveyor Packaging
Modular crating of belt, roller and chain conveyor sections for safe sea export.
Coming soon
Tank and Vessel Packaging
Nozzle protection, internal preservation and cradle crating for tanks and pressure vessels.
Coming soon
Industrial Pump and Chiller
Shaft locking, VCI of wetted parts and frame crating for pumps and chiller units.
Coming soon

One Coordinated System, Executed On Site

No machine leaves protected by guesswork. Every job follows the same engineered sequence, performed at your facility by a BENZ team that arrives with all materials, tooling and lifting equipment.

01

Survey & Disassembly

On-site assessment of weight, centre of gravity and fragility, followed by controlled disassembly of protruding assemblies with full labelling and a reassembly map for the destination.

02

Surface & VCI Preservation

Degreasing of machined surfaces, then VCI vapour-phase inhibition to MIL-PRF-3420H and rust-preventive coating on slideways, spindles and bores to stop flash rust at the source.

03

Vacuum Barrier Bagging

For sea or long-storage consignments, the machine is sealed in an aluminium barrier-foil envelope with MIL-D-3464E desiccant, a moisture-proof cocoon that holds humidity below the corrosion threshold.

04

Cushioning & Bracing

Calculated shock and vibration isolation, immobilisation of moving assemblies, and load-path bracing so the machine cannot shift inside its crate under handling or stacking loads.

05

ISPM-15 Seaworthy Crating

Heat-treated, ISPM-15-stamped timber crates and skids built to the unit, engineered for forklift and crane handling, sea-freight stacking and the full transit duration.

06

Containerisation & Documentation

Lashing and load securing inside the container, plus the packing list, heat-treatment certificate and handling marks that keep the consignment moving cleanly through customs.

Standards That Govern Global Machinery Shipment

Every BENZ heavy-machinery consignment is engineered against the international standards that customs authorities, OEMs and underwriters recognise worldwide.

StandardWhat it governs for your machinery
ISPM-15Mandatory phytosanitary heat-treatment or fumigation of all solid-wood crating : the stamp that prevents quarantine, port fumigation and consignment rejection
MIL-STD-2073US military standard for methods of preservation and packing of equipment : the global benchmark for protecting machinery in long transit and storage
MIL-PRF-3420HPerformance specification for VCI materials : the highest benchmark for anti-corrosion film and paper
MIL-D-3464EDesiccant performance specification governing the moisture absorbers used inside barrier-bagged machinery
ISO 9001 & ISO 14001Quality and environmental management certification across BENZ facilities : required for Tier-1 OEM supply qualification
BFSV Germany / TRGS 615Independent verification that BENZ VCI chemistry is nitrite-free and safe for occupied workshops on any continent
RoHS / REACH (EU)Hazardous-substance compliance accepted across all major export markets without restriction
IIP Level 3Indian Institute of Packaging third-level validation of VCI product performance

On-Site, OEM-Grade, Single-Point Accountability

Moving naked machinery to a third-party packer adds a damage risk and a handover gap. BENZ removes both, because we package on your shop floor and own the result from survey to container.

  • Engineers travel to your plant with all materials, tools and lifting gear
  • Trusted and approved by 300+ global OEMs including BMW, Volkswagen, Daimler, GM, Renault-Nissan and Volvo
  • In-house VCI and barrier material manufacturing, with no dependence on third-party consumables
  • Single point of accountability from survey through to container loading and documentation
  • Export experience to 100+ countries across sea, air and road freight
BENZ engineers packaging heavy machinery on site for export
40+
Years of expertise
4000+
Clients worldwide
100+
Export countries
120T
Max unit packed

Heavy Machinery Packaging FAQs

Can you package machinery on site at our facility?
Yes. On-site packaging is our standard method for heavy machinery. A BENZ team travels to your plant with all VCI materials, crating timber, tooling and lifting equipment and packs the machine on your shop floor, which eliminates the damage risk of moving an unprotected machine to an external packer.
How do you stop machinery rusting during a long sea voyage?
We combine three layers: VCI vapour-phase corrosion inhibitors to MIL-PRF-3420H that protect every surface inside the package, rust-preventive coatings on critical machined faces, and for long or humid transits a sealed aluminium barrier-foil envelope with MIL-D-3464E desiccant that holds internal humidity below the level at which corrosion can start.
Are your export crates ISPM-15 compliant?
Yes. All solid-wood crating and skidding is heat-treated and carries the ISPM-15 stamp recognised by customs authorities worldwide, with the heat-treatment certificate supplied in the shipping documents so your consignment clears without quarantine or port fumigation.
What is the heaviest machine you can pack and ship?
There is effectively no upper limit for our crating and on-site teams. We routinely package units from 500 kg precision machines to transformers and turbines well above 100 tonnes, engineering the skid, crate and lifting points to the unit's weight and centre of gravity.
Do you handle disassembly, dismantling and reinstallation?
Yes. For large machines and full production lines we manage controlled disassembly with full labelling and a reassembly map, and we can support reinstallation at the destination so the machine is returned to running condition.
Which countries do you export to?
BENZ has supplied export packaging to over 100 countries across Europe, North America, the Middle East, Africa, South America and Asia-Pacific, covering sea, air and road freight.

Tell Us About Your Machine

Send us the machine type, weight and destination, and our engineers will specify the right protection programme and arrange a free on-site survey.

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

benz packaging solutions