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Heavy Machinery Packaging

Industrial Pump & Chiller
Packaging & Export Crating

Pumps and chillers carry precision rotating elements, sealed refrigerant circuits and thin-finned coils, and each fails in its own way if shipped wet, open or loose. A chiller that loses its refrigerant charge or a pump whose seal corrodes is a commissioning delay. BENZ Packaging preserves and crates industrial pumps, chillers and refrigeration packages on site, sealed against marine humidity and certified for export to 100+ countries.

All Machine Types →
ISO 9001·ISPM-15·MIL-STD-2073·MIL-PRF-3420H VCI·MIL-D-3464E Desiccant·100+ Countries
The Challenge

Seals, Coils and the Refrigerant Charge Decide the Outcome

Pumps and chillers fail in transit for predictable reasons. A pump's shaft, mechanical seal and machined impeller and casing surfaces corrode if humid air sits in an open casing, and the rotating element brinells its bearings if it is left free to turn under vibration. A chiller is even less forgiving: its sealed refrigerant circuit must stay leak-tight, or it loses the factory charge and admits moisture; its evaporator and condenser coils are thin-finned and bend or corrode; and its compressor and controls want the same protection as any other rotating, electronic package.

BENZ protects each on its own terms. Pump internals and machined faces are preserved with VCI, the rotating element is locked, and casing openings are capped. On a chiller the refrigerant circuit is kept sealed and, where the unit has isolation valves, the charge is isolated and held in the condenser per the OEM procedure; the coils are shielded against impact, and the compressor and panel are barrier-wrapped with desiccant. Where space demands, a large chiller is shipped split into its compressor, evaporator, condenser and control-cabinet modules. The complete unit is secured to its skid on its true load path, sealed against humidity for sea transit, and crated on heat-treated timber rated to its weight.

What We Protect on Pumps & Chillers

Rotating elements, refrigerant circuits, coils and controls are each handled individually.

Shaft, Seal & Impeller
Pump shaft, mechanical seal and machined impeller and casing faces preserved with VCI; the rotating element locked against transit vibration.
Refrigerant Circuit
Chiller circuit kept sealed and, where isolation valves exist, the charge isolated and held in the condenser per the OEM procedure, so it cannot lose charge or admit moisture.
Evaporator & Condenser Coils
Thin-finned coils shielded against impact and kept dry to prevent fin damage and corrosion.
Compressor & Drive
Compressor and drive secured against shock and preserved internally; couplings protected.
Casing Openings & Nozzles
Suction, discharge and instrument connections capped against debris and moisture; flange faces protected.
Control Panel & Electronics
Panel, breakers and instrumentation barrier-wrapped with desiccant and braced against vibration.

Pump & Chiller Pre-Shipment Checklist

What a BENZ team completes and records before a pump or chiller is sealed and crated.

  • Photograph the unit; record model, serial and skid configuration
  • Drain fluids to transport-safe levels per the OEM procedure
  • Preserve pump internals and machined faces with VCI; lock the rotating element
  • Keep the refrigerant circuit sealed; isolate the charge in the condenser where valves allow
  • Shield the evaporator and condenser coils against impact
  • Cap suction, discharge and instrument connections; protect flange faces
  • Barrier-wrap the control panel with desiccant; fit a humidity indicator
  • Bolt to a heat-treated, ISPM-15 skid on the true load path, or split into modules

How We Package a Pump or Chiller for Export

On site at your works, by a BENZ team with all tooling, preservation materials and lifting equipment.

01

Survey & Fluid Draining

Weight and centre-of-gravity assessment, documentation, and draining of fluids to transport-safe levels per the OEM procedure.

02

VCI & Circuit Preservation

Pump internals and machined faces preserved with VCI (MIL-PRF-3420H); chiller circuit kept sealed and the charge isolated in the condenser where valves allow.

03

Rotor Locking & Coil Protection

Rotating elements locked against rotation, coils shielded, and the panel wrapped with desiccant.

04

Barrier Bagging & Desiccant

Unit sealed in an aluminium or polythene barrier with MIL-D-3464E desiccant and a humidity indicator for sea transit.

05

Seaworthy Skidding or Modular Crating

Secured to a heat-treated, ISPM-15-stamped skid engineered to the unit weight, or split into modules where space demands, with rated lift points.

06

Loading, Documentation & Support

Container lashing, packing list and heat-treatment certificate, plus commissioning guidance at destination.

Standards Behind Every Pump & Chiller Shipment

StandardRelevance to pump and chiller packaging
ISPM-15Heat-treated, stamped timber clears the crated pump or chiller through customs without quarantine.
MIL-STD-2073Methods of preservation and packing: the benchmark for skid-mounted rotating and refrigeration machinery.
MIL-PRF-3420HVCI performance: protects shafts, seals, impellers and machined internals against corrosion.
MIL-D-3464EDesiccant performance: keeps sealed units, coils and control panels dry in transit.
ISO 9001 & ISO 14001Quality and environmental certification across all BENZ facilities.

Shipping a Pump or Chiller? Let Us Specify the Protection

Send the unit type, weight and destination, and our engineers will specify the preservation and crating programme and arrange a free on-site survey.

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

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