benz packaging
Heavy Machinery Packaging

Transformer Packaging
& Transport

A power transformer is a sealed dielectric system, and the moment moist air reaches the windings the insulation is compromised, long before anyone opens the tank at site. Bushings crack, radiators distort and the active part absorbs moisture if it is shipped wrong. BENZ Packaging preserves, dismantles and crates power and distribution transformers on site, dry-nitrogen sealed and certified for export to 100+ countries.

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ISO 9001·ISPM-15·MIL-STD-2073·MIL-PRF-3420H VCI·MIL-D-3464E Desiccant·100+ Countries
The Challenge

The Real Cargo Is the Insulation, and Moisture Destroys It

A transformer looks like a steel tank, but what you are really shipping is a dielectric system: windings, paper insulation and oil whose performance collapses the moment moisture gets in. Insulation that absorbs water during transit fails its dryness and dielectric tests at site and must be vacuum-dried before the transformer can be energised, weeks of delay on a critical-path asset. The exposed sub-assemblies are just as unforgiving: porcelain bushings crack under shock, radiators and conservators distort if shipped attached, and any open flange is a path for moist air into the active part.

BENZ ships a transformer the way the manufacturers specify it. For transport the oil is drained and the tank is filled with dry, pressurised nitrogen to hold the active part moisture-free, with the pressure monitored and a "Do Not Open — Nitrogen Pressurised" control on the tank; the oil travels separately in sealed drums or a flexitank. Bushings of 69 kV and above are removed and crated individually in heat-treated boxes, radiators are demounted and separated with timber, and every tank opening is closed with a gasketed blanking plate. The tank is then cradled and crated on a heat-treated, ISPM-15 base rated to its tonnage, weatherproofed for the voyage.

What We Protect on a Transformer

The active part, the dielectric and every removable sub-assembly are addressed separately.

Active Part & Windings
Held moisture-free under a dry, pressurised nitrogen blanket with the pressure monitored, so the insulation arrives dry enough to test and energise.
Bushings
Bushings of 69 kV and above removed and crated individually in heat-treated boxes; lower-voltage bushings shielded against shock.
Radiators & Conservator
Radiators and conservator demounted where required, separated with timber and crated so they cannot distort or chafe in transit.
Tank Openings & Flanges
Every opening closed with a gasketed blanking plate so no moist air can reach the active part during the voyage or storage.
Insulating Oil
Drained and shipped separately in sealed drums or a flexitank, kept clean and dry for re-filling and processing at site.
Tap Changer, Gauges & Controls
Tap changer, Buchholz, gauges and marshalling kit protected, desiccant-wrapped and crated, with impact recorders fitted on request.

Transformer Pre-Shipment Checklist

What a BENZ team completes and records before a transformer is sealed and crated.

  • Record rating, serial and nameplate; photograph the unit and accessories
  • Drain the oil to sealed drums or a flexitank and confirm cleanliness
  • Fill the tank with dry, pressurised nitrogen; fit a pressure gauge and monitor
  • Apply a "Do Not Open — Nitrogen Pressurised" control to the tank
  • Remove and individually crate bushings of 69 kV and above
  • Demount radiators and conservator; separate with timber and crate
  • Close every tank opening with a gasketed blanking plate
  • Cradle and crate on a heat-treated, ISPM-15 base rated to the tonnage; fit impact recorders on request

How We Package a Transformer for Export

On site at your works, by a BENZ team with all tooling, gas-handling and lifting equipment.

01

Survey & Oil Draining

Weight, centre-of-gravity and accessory assessment, documentation, and draining of insulating oil to sealed drums or a flexitank.

02

Dry-Nitrogen Preservation

Tank filled with dry, pressurised nitrogen to hold the active part moisture-free, with pressure monitoring and a do-not-open control.

03

Accessory Removal & Crating

Bushings (69 kV and above), radiators, conservator and controls removed, protected and crated individually with full labelling.

04

Sealing & Weatherproofing

All openings closed with gasketed plates; machined faces VCI-protected and the tank weatherproof-wrapped for the voyage.

05

Tonnage-Rated Crating

Cradled and bolted to a heat-treated, ISPM-15-stamped base engineered to the transformer weight, with rated lift and jacking points.

06

Loading, Monitoring & Support

Container, flat-rack or break-bulk lashing, impact recorders where required, full documentation and re-assembly and oil-filling guidance at site.

Standards Behind Every Transformer Shipment

StandardRelevance to transformer packaging
ISPM-15Heat-treated, stamped timber clears the crated transformer, bushing and radiator boxes through customs without quarantine.
MIL-STD-2073Methods of preservation and packing: the benchmark for high-value electrical plant on long transits.
MIL-PRF-3420HVCI performance: protects machined faces, fittings and bright steel against corrosion.
MIL-D-3464EDesiccant performance: keeps accessory crates and controls dry in transit.
ISO 9001 & ISO 14001Quality and environmental certification across all BENZ facilities.

Shipping a Transformer? Let Us Specify the Protection

Send the rating, voltage class, weight and destination, and our engineers will specify the nitrogen preservation, accessory crating and transport programme and arrange a free on-site survey.

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

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