benz packaging
Heavy Machinery Packaging

Printing Machine Packaging
& Export Crating

A printing press is a row of mirror-ground cylinders held in register to a fraction of a hair, and one nicked roller or a film of voyage rust prints as a repeating defect on every sheet. BENZ Packaging disassembles, preserves and crates offset, flexo, gravure and web presses on site, with the cylinders locked and protected and a reassembly-and-register map, certified for export to 100+ countries.

All Machine Types →
ISO 9001·ISPM-15·MIL-STD-2073·MIL-PRF-3420H VCI·MIL-D-3464E Desiccant·100+ Countries
The Challenge

The Cylinders and the Register Are Unforgiving

What makes a press valuable is precision, and precision is exactly what a careless move destroys. The plate, blanket and impression cylinders are ground to a mirror finish and set in register to tolerances finer than a human hair; a single contact nick, a knock that shifts a bearing, or a film of corrosion on a cylinder surface prints as a repeating mark on every copy the press will ever run. Around the cylinders sit long, heavy print units that flex and lose alignment if lifted as one block, ink and damping systems that leak and contaminate if they are not flushed and sealed, and a great deal of register and drive electronics that resent moisture and vibration.

BENZ rarely ships a multi-unit press as a single mass. Where the design allows, it is separated into print units and sub-assemblies; cylinders are locked against rotation and their surfaces VCI-protected and physically shielded; the ink and damping systems are flushed and sealed so nothing weeps in transit; and the electronics are barrier-wrapped with desiccant. Each unit is bolted to a heat-treated skid on its true load path, sealed under barrier film for sea transit, and travels with a reassembly-and-register map so the press returns to register quickly, with BENZ support at destination.

What We Protect on a Printing Press

Every precision surface, rotating unit and fluid and electronic system is handled individually.

Plate, Blanket & Impression Cylinders
Mirror-ground cylinders locked against rotation, VCI-protected and physically shielded so no contact nick or corrosion reaches the printing surface.
Bearings & Register Drive
Cylinder bearings and the register drive train secured against shock so the press holds register at destination.
Ink & Damping Systems
Ink trains and damping systems flushed, cleaned and sealed so they cannot leak or contaminate; rollers protected against flats and corrosion.
Print Units & Frames
Heavy print units separated where possible and braced so the frames cannot flex and lose alignment between members.
Dryers, Folders & Delivery
Dryer, folder and delivery sections protected and crated in logical sub-assemblies for safe transit and reassembly.
Consoles & Electronics
Register controls, consoles and drive electronics barrier-wrapped with desiccant and crated separately where heavy.

Printing Press Pre-Shipment Checklist

What a BENZ team completes and records before a press is crated.

  • Photograph and label the press; record model, units and configuration
  • Flush and seal the ink and damping systems to prevent leaks
  • Disassemble into print units and sub-assemblies where the design allows
  • Lock cylinders against rotation and protect the register drive
  • Degrease and VCI-protect cylinders and rollers; fit physical surface shields
  • Barrier-wrap consoles and electronics with desiccant
  • Bolt each unit to a heat-treated, ISPM-15 skid on its true load path
  • Prepare a reassembly-and-register map and seal units for sea transit

How We Package a Printing Press for Export

On site at your works, by a BENZ team with all tooling, preservation materials and lifting equipment.

01

Survey & Disassembly

Assessment and disassembly into print units and sub-assemblies, with full labelling and a reassembly-and-register map.

02

Cylinder & Roller Preservation

Cylinders and rollers degreased and given VCI vapour-phase protection (MIL-PRF-3420H) with physical surface shields fitted.

03

System Flushing & Locking

Ink and damping systems flushed and sealed; cylinders and moving assemblies locked against rotation and shift.

04

Barrier Bagging & Desiccant

Units sealed in an aluminium or polythene barrier with MIL-D-3464E desiccant and a humidity indicator for sea transit.

05

Seaworthy Skidding & Crating

Each unit bolted to a heat-treated, ISPM-15-stamped skid engineered to its weight, with rated lift points.

06

Loading, Documentation & Support

Container lashing, packing list and heat-treatment certificate, plus reassembly-and-register support at destination.

Standards Behind Every Press Shipment

StandardRelevance to printing machine packaging
ISPM-15Heat-treated, stamped timber clears the crated press through customs without quarantine.
MIL-STD-2073Methods of preservation and packing: the benchmark for precision multi-unit machinery.
MIL-PRF-3420HVCI performance: protects mirror-ground cylinders, rollers and bearings against corrosion.
MIL-D-3464EDesiccant performance: keeps sealed units and electronics dry in transit.
ISO 9001 & ISO 14001Quality and environmental certification across all BENZ facilities.

Shipping a Printing Press? Let Us Specify the Protection

Send the press type, number of units, weight and destination, and our engineers will specify the preservation and crating programme and arrange a free on-site survey.

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

benz packaging solutions