benz packaging
Heavy Machinery Packaging

Tank & Vessel
Packaging & Export Crating

Tanks and fabricated vessels are large, hollow and deceptively delicate: thin walls that go out of round, machined nozzle faces that corrode, and linings that must arrive intact. Cradle them wrong and an ovalised shell may never seat its internals or flanges again. BENZ Packaging preserves, supports and crates storage tanks, silos, reactors and fabricated vessels on engineered saddles, sealed against marine humidity and certified for export to 100+ countries.

All Machine Types →
ISO 9001·ISPM-15·MIL-STD-2073·MIL-PRF-3420H VCI·MIL-D-3464E Desiccant·100+ Countries
The Challenge

Big, Hollow and Easy to Distort

A large tank or vessel hides its fragility behind its size. The shell is often thin relative to its diameter, so without correct cradling and, where needed, internal support, it goes out of round under its own weight, under stacking loads or under the racking of a sea voyage, and an ovalised vessel may never seat its internals or flanges properly again. The machined nozzle and manway faces are precision sealing surfaces that corrode and knock easily, internal linings of glass, rubber or coating are vulnerable to impact and condensation, and bright internal surfaces flash-rust if humid air is sealed inside.

BENZ protects a vessel as a shape as much as a surface. It is cradled on engineered shipping saddles, designed on the same Zick-analysis principles used for the vessel's own supports so the load is carried where the shell can take it, and vertical vessels get purpose-built temporary horizontal saddles. Where wall thickness demands it the shell is internally supported to hold it round; nozzle and manway faces are filmed and fitted with bolted protectors; the interior is dosed with VCI and desiccant and sealed dry; and linings are cushioned against impact. For deck cargo the vessel is weatherproof-wrapped against rain and salt spray and secured to a heat-treated, ISPM-15 cradle rated to its tonnage, so it arrives round, dry and ready to install.

What We Protect on a Tank or Vessel

Shape, surfaces, connections and linings are each addressed.

Shell Roundness
Cradled on engineered saddles and internally supported where needed so the shell cannot ovalise under its own weight or transit loads.
Nozzle & Manway Faces
Machined sealing faces filmed with rust preventive and fitted with bolted protectors against corrosion and impact.
Internal Surfaces
Interior dosed with VCI and desiccant and sealed dry so bright internal surfaces cannot flash-rust in transit.
Linings & Coatings
Glass, rubber or coated linings cushioned and protected against impact and condensation damage.
Internals & Trays
Trays, baffles and internals secured or crated separately so they cannot shift and damage the shell or themselves.
Saddles, Lugs & Externals
Lifting lugs verified, engineered saddles supported, and external surfaces weatherproofed for deck or container transit.

Tank & Vessel Pre-Shipment Checklist

What a BENZ team completes and records before a vessel is sealed and cradled.

  • Survey weight, dimensions, orientation and out-of-roundness tolerance
  • Design engineered shipping saddles to the load path; add internal support if needed
  • Dose the interior with VCI and desiccant and seal it dry
  • Fit a humidity indicator and verify the internal condition
  • Cap and blank every nozzle and manway; film and protect machined faces
  • Cushion linings and secure or crate internals and trays separately
  • Weatherproof-wrap deck cargo against rain and salt spray
  • Secure to a heat-treated, ISPM-15 cradle rated to the vessel tonnage

How We Package a Tank or Vessel for Export

On site at your works, by a BENZ team with all tooling, preservation materials and lifting equipment.

01

Survey & Saddle Design

Weight, roundness and orientation assessment and engineered shipping saddles designed to carry the load where the shell can take it.

02

Internal VCI & Desiccant Dosing

Interior dosed with VCI vapour-phase inhibitor (MIL-PRF-3420H) and MIL-D-3464E desiccant and sealed dry.

03

Capping, Blanking & Flange Protection

Every nozzle and manway capped or blanked; machined faces filmed and fitted with bolted protectors.

04

Weatherproof Barrier Wrapping

Heavy-duty waterproof and, where specified, aluminium-barrier wrapping for deck cargo exposed to rain and salt spray.

05

Cradled, Tonnage-Rated Crating

Cradled on engineered saddles and secured to a heat-treated, ISPM-15-stamped skid or cradle rated to the vessel weight, with rated lift points.

06

Loading, Documentation & Support

Container or break-bulk lashing, packing list and heat-treatment certificate, plus installation guidance at destination.

Standards Behind Every Vessel Shipment

StandardRelevance to tank and vessel packaging
ISPM-15Heat-treated, stamped timber clears the crated vessel, saddles and cradle through customs without quarantine.
MIL-STD-2073Methods of preservation and packing: the benchmark for large fabricated vessels on long transits.
MIL-PRF-3420HVCI performance: protects internal surfaces and machined flange faces against corrosion.
MIL-D-3464EDesiccant performance: holds humidity below the corrosion threshold inside the sealed vessel.
ISO 9001 & ISO 14001Quality and environmental certification across all BENZ facilities.

Shipping a Tank or Vessel? Let Us Specify the Protection

Send the vessel type, dimensions, weight and destination, and our engineers will design the saddles and specify the preservation and crating programme, and arrange a free on-site survey.

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

benz packaging solutions