Global supply chains face an invisible enemy that destroys
billions in metal products annually: corrosion. With raw material costs surging
and shipping delays extending product exposure, traditional rust prevention
methods are failing. BENZ Packaging's revolutionary VCI technology offers a
complete solution that protects metals for years without oils, coatings, or
maintenance—transforming how industries approach corrosion prevention.
The Hidden Cost of Metal Corrosion in Supply Chains
Metal corrosion doesn't just damage products—it destroys
profit margins. Automotive manufacturers lose millions when steel components
rust during ocean transit. Electronics companies face costly recalls when metal
housings corrode in humid warehouses. Construction firms deal with delays when
structural steel arrives damaged from extended storage periods.
Supply chain disruptions have amplified these risks.
Extended shipping times mean metals spend months in corrosive environments.
Port delays expose containers to temperature fluctuations that accelerate rust
formation. Warehouse storage stretches from weeks to months, creating perfect
conditions for oxidation.
Traditional rust prevention methods—oils, greases, and
coatings—create their own problems. They're messy to apply, difficult to
remove, and often contaminate products. They require reapplication and can't
protect complex shapes or internal surfaces. Most critically, they fail when
products face the temperature and humidity variations common in global
logistics.
Revolutionary VCI Technology: How It Works
Volatile Corrosion Inhibitor technology represents a
breakthrough in metal protection. Unlike traditional methods that create
physical barriers, VCI products release protective molecules that form
invisible shields on all metal surfaces within an enclosed space.
BENZ VCI
Films contain specially formulated
additives that sublimate at room temperature, creating protective vapors. These
molecules settle on metal surfaces, forming a monomolecular layer that prevents
corrosion without affecting appearance, dimensions, or functionality.
The technology works continuously for years, automatically
replenishing protection as needed. It reaches every metal surface—including
complex internal cavities, threads, and assemblies that traditional methods
can't protect. When products are ready for use, the protective layer simply
evaporates, leaving no residue or contamination.
Complete VCI Protection Portfolio
Advanced VCI Films for Maximum Protection
BENZ
Multimetal VCI Film utilizes a sophisticated
co-extrusion process, incorporating high-technology resins for superior
mechanical strength and minimal water vapor permeability. This transparent film
allows easy visual inspection and customs procedures while providing comprehensive
corrosion protection.
The VCI Stretch
Film offers exceptional strength and
stretch capabilities, making it ideal for irregular shapes and large
components. Its coextruded construction ensures consistent VCI distribution
throughout the material.
For delicate components, VCI Bubble
Film combines corrosion protection with
cushioning, providing dual protection against impact and oxidation.
Professional VCI Papers for Versatile Applications
VCI Plain
Paper provides reliable anti-corrosion
protection for general applications. Its paper construction makes it easy to
handle while delivering consistent VCI emission rates.
Poly Coated
Laminated VCI Paper combines the benefits of paper with
enhanced moisture resistance, perfect for demanding environments where humidity
control is critical.
For complex shapes and detailed components, VCI Crepe
Paper offers superior conformability
while maintaining full corrosion protection capabilities.
Targeted VCI Solutions for Specific Applications
VCI Emitters provide concentrated protection for enclosed spaces like
toolboxes, control cabinets, and shipping containers. These devices release
precise amounts of protective vapors over extended periods.
VCI Tablets offer portable protection that activates upon exposure to
humidity, making them perfect for varying environmental conditions during
global shipping.
Industry-Specific Applications
Automotive Supply Chains
Automotive manufacturers rely on BENZ VCI technology to
protect components during global sourcing and just-in-time delivery. Engine
parts, transmission components, and brake systems maintain their precision
specifications throughout extended supply chains.
VCI protection eliminates the need for oil-based rust
preventatives that require removal before assembly, reducing labor costs and
preventing contamination of sensitive components.
Electronics Manufacturing
Electronic device manufacturers use VCI protection to
safeguard metal housings, connectors, and internal components. The technology's
ability to protect without leaving residues makes it ideal for precision
electronics where contamination can cause failures.
Heavy Machinery and Equipment
Construction and mining equipment manufacturers protect
large components during overseas shipping with VCI films and papers. The
technology scales from small precision parts to massive assemblies weighing
several tons.
Economic Benefits Beyond Corrosion Prevention
VCI technology delivers substantial cost savings throughout
supply chains. Companies eliminate the labor costs associated with applying and
removing traditional rust preventatives. Production lines run more efficiently
without messy coating processes.
Quality control improves dramatically when products arrive
corrosion-free. Customer complaints and warranty claims drop significantly,
while brand reputation strengthens through consistent product quality.
Insurance costs decrease when cargo arrives undamaged.
Shipping delays become less costly because products remain protected regardless
of extended transit times.
Environmental and Regulatory Advantages
VCI technology supports environmental compliance
initiatives. Products contain no heavy metals or hazardous substances, making
disposal simple and safe. The technology eliminates waste oil and contaminated
disposal materials associated with traditional methods.
Many VCI products are recyclable, supporting circular
economy goals. The absence of oils and greases prevents soil and water
contamination, while reduced product replacement needs lower overall
environmental impact.
Implementation and Technical Support
BENZ Packaging provides comprehensive technical support for
VCI implementation. Application engineers work with customers to select optimal
products for specific environments and requirements. Testing services verify
protection effectiveness before full-scale deployment.
The company maintains global distribution networks ensuring
consistent product availability worldwide. Technical documentation supports
regulatory compliance and quality certification requirements.
Future-Proofing
Global Operations
As supply chains become increasingly complex and extended,
VCI technology provides essential protection infrastructure. The technology
adapts to changing logistics patterns, protecting products regardless of route
changes or delays.
Investment in VCI protection today prevents tomorrow's
corrosion-related losses while supporting lean manufacturing and global
sourcing strategies that drive competitive advantage.
Frequently
Asked Questions
Q: How long does VCI protection last
during global shipping?
A: BENZ VCI Films and Papers provide protection for years when properly sealed. The
technology continues working throughout extended shipping delays and storage
periods without maintenance.
Q: Can VCI products protect multiple
metal types simultaneously?
A: Yes, BENZ
Multimetal VCI Film protects ferrous and non-ferrous
metals including steel, aluminum, copper, and alloys within the same package.
Q: Are VCI products safe for
food-contact applications?
A: BENZ VCI products meet FDA and food safety requirements. VCI Papers are safe for indirect food contact applications common in
food processing equipment.
Q: How does VCI technology compare
to traditional rust preventive oils?
A: VCI technology eliminates the mess, labor, and contamination risks of oils
while providing superior protection. VCI solutions work automatically without reapplication and leave no
residue requiring removal.
Q: Can VCI products handle extreme
temperature variations during shipping?
A: BENZ VCI products function effectively across wide temperature ranges
typical in global logistics. The technology automatically adjusts protection
levels based on environmental conditions.
BENZ
Packaging's VCI technology transforms metal protection from a
costly maintenance burden into an automated, reliable system that works
continuously throughout global supply chains. As industries face increasing
pressure to reduce costs while maintaining quality, VCI protection provides the
comprehensive solution that eliminates corrosion risks while supporting
operational efficiency.
