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Heavy & Oversized Cargo

Over-Dimensional Cargo (ODC) Packing

Over-dimensional cargo — anything too tall, wide, long or heavy for a standard container — cannot be packed by the ordinary rules. It ships on flat-racks, open-tops or break-bulk, exposed to weather and to forces a closed box never sees. This guide explains how BENZ engineers packing, bracing and corrosion protection for plant that travels uncovered.

Flat-Rack·Open-Top·Break-Bulk·CTU Code·ISPM-15
The Challenge

When the Cargo Is Bigger Than the Box, the Rules Change.

Standard containerised cargo is protected partly by the container itself — its walls take the weather and much of the handling. Over-dimensional cargo loses that shell. A turbine, a press or a complete skid-mounted plant riding on a flat-rack or as break-bulk is exposed directly to rain, sea spray and sun, and is lashed against forces that act on its own structure rather than a box around it. The packing has to do the container's job as well as its own.

That means three things change. The cargo must be weatherproofed in place — shrouded, sheathed or barrier-wrapped — rather than relying on an enclosing case. The lashing and bracing must be engineered to the cargo's real weight and centre of gravity to the CTU Code, because the unit itself carries the restraint loads. And the corrosion protection must assume direct exposure, with VCI and desiccant systems specified for an open, salt-laden environment. BENZ designs all three together so an uncrated machine still arrives dry and undamaged.

How ODC Differs From Containerised Packing

AspectHow BENZ handles it
Weather exposureNo container shell, so the cargo itself is shrouded, sheathed or barrier-wrapped against rain, spray and sun.
Restraint & bracingLashing and skids engineered to the unit's weight and centre of gravity to the CTU Code, since the cargo carries the loads.
Corrosion strategyVCI and desiccant specified for direct, salt-laden exposure, not the milder environment inside a sealed box.
Lift & handlingEngineered lift, sling and jacking points marked on the cargo for crane and multi-axle handling at both ends.
DocumentationWeight and dimension certificates, centre-of-gravity marking and method statements for the carrier and port.

ODC Cargo BENZ Packs

Oversized and heavy plant, weatherproofed and braced for uncovered transit.

Turbines & Generators
Large rotating plant shrouded, braced and corrosion-protected. Turbine packing ›
Transformers & Boilers
Tall, heavy units engineered for flat-rack and break-bulk. Transformer packing ›
Presses & Heavy Tooling
High point-loads on engineered skids and bracing. Press packing ›
Tanks & Vessels
Large-diameter vessels cradled and weatherproofed. Tank packing ›
Complete Plant
Skid-mounted and modular plant for project shipment. Project services ›
On-Site Packing
ODC packed and braced at your site where it cannot move first. On-site ›

Shipping Something Too Big for a Box?

BENZ engineers weatherproofing, CTU-Code bracing and corrosion protection for over-dimensional plant on flat-racks, open-tops and break-bulk. Send the dimensions, weight and route for a method and quote.

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

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